Applications and Raw Materials of SMC Compression Molding at Suasemould
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- SUASE NEWS
SMC compression molding, widely employed in various industries, showcases its versatility and effectiveness in producing high-quality components for diverse applications. Suasemould, a leading player in the field, excels in utilizing SMC materials to manufacture a wide array of products that cater to the needs of different sectors.
Applications of SMC Compression Molding:
Electrical Industry:
· Insulators
· Switch boxes
· Outer casings for electrical equipment
· Insulated tools
· Wiring boards
Automotive Sector:
· Headlight covers
· Front and rear bumpers
· Battery brackets
· Engine sound insulation boards
Railways:
· Window frames
· Components for restrooms
· Seats
· Tabletops
· Wall and ceiling panels for train compartments
Construction:
· Water tanks
· Bathing accessories
· Door panels
· Purification tanks
· Construction templates
Bathroom Fixtures:
· Bathtubs
· Integral bathroom equipment
· One-piece molded sinks
Other Industrial and Agricultural Fields:
· Suasemould's expertise extends to various other applications in industrial and agricultural settings.
SMC Raw Materials:
Suasemould utilizes high-quality SMC materials composed of the following components:
Unsaturated Polyester Resin:
· Reacts easily with thickening agents, meeting SMC thickening requirements.
· Rapid curing enhances production efficiency.
· High thermal strength ensures no damage to molded products during demolding.
· Sufficient toughness prevents cracking in case of certain deformations in components.
Initiators (Curing Agents):
· Ensures safe storage and operation.
· Stable at room temperature.
· Enables long storage periods for SMC, with rapid decomposition and cross-linking at elevated temperatures.
· Cost-effective.
Inhibitors:
· Prevents unsaturated polyester resin from cross-linking polymerization at room temperature, extending storage life.
Thickeners:
· Ensures SMC maintains high viscosity during compression molding, storage, and transportation.
· Low viscosity during preparation allows thorough impregnation of resin into glass fibers.
· Rapid viscosity increase post-impregnation accommodates storage, transportation, and compression molding operations.
Low Shrinkage Additives:
· Significantly reduces the solidification shrinkage rate of polyester resin (7%-10%) to nearly zero.
· Results in smooth, wrinkle-free surfaces on SMC products.
In summary, Suasemould's utilization of advanced SMC materials and meticulous control over the raw material composition ensures the production of high-performance, low-shrinkage, and versatile components that meet the stringent requirements of diverse industries. The company's commitment to innovation and quality makes it a preferred choice in the field of SMC compression molding.